One Piece Master Stars Piece PVC Figure 10 inches Roronoa Zoro Luffy
Production Flow
Design from Client → Prototyping or Clay sample → PU sample making →Mold making→ Injection figure → Painting mold making  → Handcraft→ Transfer-printing → Assembly → Packaging → Finished Product QC →Delivery
 

Why choose us ?
(1) Manufacturing and exporting experience for over 11 years. ISO 9001 approved &TS16949 approved and our products are supplied to over 50 countries.
(2) One-stop service for plastic parts, rubber parts, and plastic toys. Time and cost saving
(3) No reclaimed material used to ensure high quality.
(4) Keep secret to your idea and your design.
(5) 24 hours (two shifts) / 6 days for production.
(6) Professional design team, mold maker engineer. OEM service.
(7) Professional QC and R&D teams to assure high quality.
(8) Professional sales team. Good English capabilities and communication skills.
(9) Prompt delivery. For prototype: 3-7 days. Production orders can be arranged specially to meet customer's urgent demands.
(10 ) Geographical advantages: within 30 minutes to airport or sea port.
 
Our Service :
 
(1) Print logo and coloring according to clients' request;
(2) Our products all meet CE, EN71 etc standard;
(3) We have all kinds of plastic toys : vinyl toys, injection craft, blow mold toys
(4) Material for choose: PVC, ABS, PP, PC, Resin, PE and Vinyl etc.
(5) Over 11 years experience in production toy products, Action Figure, Dolls, Toy Animal, Key Chains, Other Toys & Hobbies, Money Boxes, Baby Toys, Classic Toys, promotional gifts and other models
(6) "Excellent Quality, Integrity Management" is our commitment to our customers. Trying the best to meet customers' needs.
 
How much $: Costs
Each of our clients' action figures are made-to-order and many variables affect pricing.
The cost to create an order of action figures depends on:
Character design
Action figure size
# of joints and accessories
Painting complexity
Packaging
Quantity
 From Design to Production
Want to know how we make action figures?  We've created this section as a handy resource about the fun process from idea to final figure birthing.
Before we created our first action figure, we spent two years learning the basics of how to design and manufacture action figures. In the 10 years since, we've been continuously improving as we strive to make each new figure our best ever. This knowledge is distilled here for you.
Decisions on How to Turn a Character into an Action Figure
It should go without saying, but great action figures come from great character concepts and design choices. So the first place to start is the original character.
A number of creative toy decisions are made in sync with the concept, including:
Action figure size
Materials & Colors
Joints / Articulation points
Accessories
Features (lights, sounds, magnets, etc.)
Branding & Logos
Packaging
Distribution
We'll recommend the best design options to suit the toy or collectible's purpose, audience and business goals. Once all the decisions are made, either your design team or a Happy Worker illustrator will create action figure "control artwork", or blueprint designs that will be used for toy prototyping. Some of our clients have only rough character sketches, and we help create final artwork. Other clients have final character artwork all ready and are rarin' to get toymaking!
Action Figure Sizes & Scales
All of our toys are made-to-order, and we can create action figures in almost any size.
The most desk-friendly action figure are usually between 3 to 8 inches (7.5 to 20 cm) tall.
Common action figure sizes are:
1" - 3" Mini Figures - Smaller art toys and figures like "Mini-Mates", "Smurfs" or "Lego" people
3¾" Figures - "Star Wars" or smaller "G.I Joe" RAH figures
6" Figures - Modern superhero size, common for desk-sized figures
8" Figures - "Mego" action figures
11.5" Figures - "Barbies" and dolls
12" Figures - "G.I. Joe" (traditional/retro scale) figures
18"+ Figures - Large scale figures, "life-size" replicas, or larger display pieces
Materials & Colors
We work with a variety of plastics and paints:
Plastics - Vinyl a.k.a. PVC (polyvinyl chloride), ABS (acrylonitrile butadiene styrene), PS (polystyrene) and others, depending on toy design & function.
Paints - We work with a variety of oil and model paints, with a variety of application methods including washes, air brush, hand brush, tampo pad printing. We can readily match PMS colors.
Other Materials - We can incorporate other materials into the toy, such as magnets, electronics, resin, plush and fabrics, metal, etc.
Branding & Logos
Branding and logos can be sculpted or engraved into the figure, or applied almost anywhere on the surface of the action figure and its accessories via painting and imprinting.
Packaging
Fun Content & Unwrapping Reveals
Packaging adds to the value and gifting experience, and serves as an excellent canvas for graphic design.  Each packaging style has its own advantages - some are best for collectors, others for retail shelves or gifting at trade shows, and other styles are best for environmental sustainability or reduced shipping expenses.
Popular styles of action figure packaging
Blister Cards - cardboard backing with a transparent plastic bubble sealed on top
Card Gift Boxes - also referred to as "blind boxes"; made of recyclable thick card stock
Clamshells - similar to blister cards but made entirely of plastic; can be permanently sealed or re-sealable so collectors can remove and replace their action figures
Window Boxes - card or cardboard gift boxes with a transparent plastic window in front
Polybags - smallest and lightest possible packaging, these printed and sealed plastic bags are an economical choice and have the smallest transportation footprint
Tin Gift Boxes - made of tin plate; can be formed, printed, and embossed into original shapes
Acrylic Display Cases - for higher end collectibles, these thick UV-protective cases are a classy display
New & Unique - we're always interested in experimenting with new packaging designs and materials
Designing the packaging
First we help our clients choose the best style of packaging that meets their goals.
Part 2) Action Figure Manufacturing
…it's Toy Making Time!
Our Production Process
After the production sample is approved and the tools (large steel molds) are created, it's toy making time! At a high level, action figure manufacturing includes the following steps:
 
Part Casting
 
The various parts are made by plastic injection or rotocasting. Plastic pellets are melted and injected into the tool with heat and pressure. After the plastic cools (a matter of seconds), the tool is opened and parts are removed and separated.
 
 
Figure Painting
 
Body parts and accessories are painted by hand, normally as individual parts. Skilled painters apply paint through a combination of air brushing (using 3D stencils called "spray masks") and careful hand brushing, using the Paint Master and approved production samples as guides.
 
 
Toy Finishing & Assembly
 
All painted parts are assembled into complete action figures. This involves 'popping' parts together, adding plastic rivets or metal screws, and in some cases, gluing or sonic welding parts together. Each action figure is finished and assembled by hand.
 
 
Packaging

FAQ
Concerned Questions
 
Q: Are you manufacturer or trading company ?
A: We are manufacturer & our factory is located in Dongguan city, welcome to visit !

Q: Could you accept custom design?
A: Sure, custom designs from customers are welcome. We are an OEM factory, design, molding, injection, painting,color print in house;
 
Q: What is the minimum quantity ? Can I order small quantity trial order to check quality first ?
A: We understand that trial order is accepted.
 
Q: Do you have any certificate?
A: As a powerful manufacturer of toy products, our factory has pass many aduit reports such as CE, EN71, SGS, RoHS etc.

Q: How to certify the quality?
A: We have QC team to check the goods every 15 minutes to assure the quality.

 
We're executing the system of ISO9001:2000 and commit ourselves to providing customers with good quality products on the timely basis.

Only if you can imagine the style, we could turn your thoughts into real characters.

We are looking forward to joining your hands and let's work together to create a new world!
Don't hesitate to contact us for further information.
 
 
Mobile: 0086-139 2554 6908
Tel: 0769-2228 1785 / 2228 7830 EXT: 803
Your Success is our business !
Web: http://kitlei.en.made-in-china.com  ;  http://kitlei.en.made-in-china.com